Liquid transport in diapers in the presence of SAP
 
 
Modern hygiene materials, such as diapers, sanitary products for women, materials for incontinence, etc., usually include a sublayer with distributed superabsorbent polymer (SAP). Its function is to uptake liquid and to take it immobile away from the skin. Current SAP materials can absorb a large amount of liquid.Some of them in this case swell 2-3 orders of magnitude.
Computer simulation is recognized recently to be a powerfull technique, assisting the design of hygiene materials with a better performance. Mathematical model of porous media flow in this case is usually based on Fokker-Plank equation, describing saturated and unsaturated flow. The most important aspects that have to be accounted for in the presence of SAP, are the rate of uptaking the water from SAP particles, and the changes in the porous media characteristics due to the swelling. The absorption of the liquid by SAP is modeled by introducing a sink term in the mass balance equation for the liquid phase. Such a treatment of the SAP interaction with the porous media flow is based on the fact, that Fokker-Plank equation accounts for the mass balance of the "free", or "mobile" liquid. At the same time the liquid trapped by SAP becomes immobile. This sink term depends on the number of SAP particles per unit volume, multiplied by the rate of trapping liquid by a single SAP particle. A SAP particle can absorb a final amount of liquid, and the rate of absorption depends on the amount of the already absorbed liquid. Thus, a first order model (ordinary differential equation) is suitable for modeling the rate of absorption. Further, the model has to account for swelling. The swelling of SAP particles can be completely compensated by the change of the porosity, or in some cases it can also cause expanding of the multilayered porous media. In our models we account for these effects.
Propagation of the wetting front in the across a porous material, containing sublayer with SAP, is presented on the animation below. It can be seen that a SAP layer can cause dewetting in the neighbor layers, or it can even cause flow blocking in the case of large swelling and significant reduction of the porosity.

Simulation of dynamics of saturation of porous media in the presence of a SAP sublayer (click pic to see a movie) Mpegvideo--dynamics of saturation  

Type of the project: Independent research
Contact 
Prof. Dr. Oleg Iliev
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